![]() ![]() Low activity with high storage requirements: Since a large amount of inventory sits for a while, these warehouses often have very high and very deep racks.High activity with low storage requirements: Because there is minimal inventory, these warehouses tend to have very little storage overflow.Inventory is handled manually with pallet jacks, small forklifts and cherry pickers. Low activity with low storage requirements: These warehouses are typically small operations.Where your business falls within the following quadrants will affect the type of storage you purchase, the amount of space you need and the kind of material handling equipment you use (for more, check out the handy forklift buyer’s guide). However, there are four general levels of warehouse activity. Every industry has different needs and, even within the same industry, those needs often differ from organization to organization. There is no single “correct” way to design a warehouse. With the correct planning, you can make the warehouse design of your dreams. Your plan should efficiently use both the physical space you have and the storage space you create to maximize the potential of your warehouse team. It is essential to be thoughtful and focused throughout the process of developing a warehouse layout. You may also see clients dwindle as they choose to work with another local area warehouse. However, there are several bottlenecks and inefficiencies leading to and from those racks that cause forklifts to stack up and shipping delays.Ī warehouse may have plenty of storage space, but without efficient traffic flow, you may find that a warehouse floor plan actually costs money in wasted employee hours, delayed shipments and fines. Imagine a warehouse filled with racks that stack so high you lose sight of them in the clouds. Initially, it may seem like storage space is the most important issue, but that’s not necessarily the case. When it’s time to design (or redesign) a warehouse area, there are many factors to consider. In contrast, a design that makes efficient use of the warehouse floor plan can help to improve your operating costs and boost your bottom line. Every inefficiency, such as clogged aisles and misused storage space, means each task takes longer than it should, wasting money and time (and as the saying goes, “time is money ” so, inefficiencies waste double money, I guess). Ī warehouse layout directly impacts the facility’s bottom line. Here are several tips to help you get the best from your warehouse layout design. Traffic flow is the most important aspect of a warehouse design, but it is far from the only consideration. ![]()
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